ARi Industries Inc.

High Temperature Thermocouple

THERMOCOUPLE ASSEMBLIES

ARi High Temperature Thermocouple is used in applications where base metal thermocouples cannot be used because of excessive temperatures or severe atmosphere.  ARi can provide a wide variety of wire combinations and sheath materials to meet the harshest demands.  By selecting certain materials, temperature measurements up to 2300°C can be achieved.

ARi manufactures it’s own mineral insulated cable and many of our high temperature thermocouple are available in bendable sheath and longer lengths.  This in-house capability enables us to manufacture a variety of custom material combinations.  Applications include;

  • Process control of vacuum furnaces
  • Gas furnaces
  • High temperature ovens
  • Reaction furnaces

Processes include sintering, annealing and carburizing.  While many process variables affect service life, there are two (2) important considerations for selecting the proper thermocouple for a particular application.

  1. What is the temperature range you will need to measure?
  2. What is the atmosphere the thermocouple will be exposed to during operation?

With this information, it is possible to use these tables to select a suitable wire, sheath and insulation combination.  The physical requirements of the thermocouple (sheath diameter, junction type and termination style) can then be selected to complete the design.  Of course, you can always contact our ARi sales staff for help in selecting the proper high temperature thermocouple.

MATERIAL SPECIFICATIONS

Sheath Materials

Sheath TypeARi SymbolMaximum Temp (°C)Melting Temp (°C)Allowable EnvironmentStandard Sheath Diameter (inches)Minimum Bend Radius
Inconel 600B11751345Inert, Vacuum, Oxidizing0.040, 0.062, 0.125, 0.188, 0.2505X Sheath Diameter
Platinum 10% RhodiumAH15501850Inert, Oxidizing0.040, 0.062, 0.1255X Sheath Diameter
TantalumN22002995Inert, Vacuum0.040, 0.062, 0.12510X Sheath Diameter
Niobium 1% ZirconiumAV22002495Inert, Vacuum0.062, 0.12510X Sheath Diameter
MolybdenumO20002620Inert, Vacuum, Reducing0.062, 0.125, 0.188, 0.250Do Not Bend
Coated MolybdenumOCR16002000Inert, Oxidizing0.125, 0.250Do Not Bend

Wire Types

Thermocouple CombinationsCalibration TypeARi SymbolStandard Limits Of ErrorRecommended Temperature Range
Platinum 30% Rhodium (+) Vs. Platinum 6% Rhodium (-)BB± 0.5%870 – 1700 °C
Tungsten 5% Rhenium (+) Vs. Tungsten 26% Rhenium (-)CAE± 4.4 °C (0 – 426 °C)*0 – 2200 °C
± 1% (426 – 2315 °C)*
Tungsten 3% Rhenium (+) Vs. Tungsten 25% Rhenium (-)DAO± 4.4 °C (0 – 426 °C)*0 – 2200 °C
± 1% (426 – 2315 °C)*
Platinum 13% Rhodium (+) Vs. PlatinumR ± 1.5 °C or 0.25% ** 0 – 1450 °C
Platinum 10% Rhodium (+) Vs. Platinum± 1.5 °C or 0.25% **   0 – 1450 °C

*Per ASTM E-988

**Per ASTM E-230

Insulation Materials

Insulation TypeARi SymbolMaximum Operating Temp (°C)Approximate Melting Temp (°C)Comments
Magnesia (MgO)N17002800Very hydroscopic.  Used mostly in compacted sheaths.
 Alumina Oxide (Al²O³)A15502040Excellent with Platinum alloys.
Hafnium Oxide (HfO²)H22002790Comparable to Beryllium Oxide and safe to handle.
Beryllium Oxide (BeO)***B22002650Excellent High Temperature thermal conductivity and resistivity.

***Beryllium is considered a toxic material and can cause health problems if particles are inhaled.

Options / Modifications

Ordering Information

ARi Part Numbering Symbols/Codes

Wire TypeSymbolSheath TypeSymbolInsulation TypeSymbolSheath Diameter (inches)Code
SSInconel 600BMagnesia (MgO)N0.040A
RRPlatinum 10% RhodiumAHAlumina Oxide (Al²O³)A0.060(.060)*
BBTantalumNHafnia Oxide (HfO²)H0.062B
CAEMolybdenumOBeryllia Oxide (BeO)B0.118(.118)*
DAONiobium 1% ZirconiumAV  0.125D
  Coated MolybdenumOCR  0.177(.177)*
      0.188E
      0.236(.236)*
      0.250F

 *Non-standard/ metric size.

 

Junction Number Codes

Sheath TypeWire Type Letter CodeInsulation Type Letter CodeGROUNDED – Junction CodeUNGROUNDED – Junction Code
Inconel 600R, S, BN(8.1)9
Platinum 10% RhodiumR, S, BN89
Coated Molybdenum AE, AOAN/A(9.4)
AE, AON, H, BN/A(9.3)
Tantalum    R, S, BA(8.1)(9.4)
R, S, BN, H, B(8.1)(9.5)
AE, AOH, A(8.1)(9.3)
AE, AON, B(8.1)(9.5) OR (9.3)*
Molybdenum  R, S, BAN/A(9.4)
R, S, BN, H, BN/A9
AE, AON, H, B, AN/A(9.3)

* Assembly style.

HOW TO ORDER WIRE AND PLUG ASSEMBLIES: Example part number of a high temperature thermocouple:  T-77N-24DAE(9.3)O-16
  • Style Number:  T-77
  • Insulation Material:  N – 99.4% min MgO purity
  • Sheath Length “L” in inches:  24 inches
  • Sheath Diameter:  D – 0.125 inch
  • Wire Calibration:  AE – Type C wire
  • Hot Junction:  (9.3) – Ungrounded
  • Sheath Material:  O – Molybdenum
  • Extension Wire Length “A” in inches:  16 inches

Please contact us for further information or any special requirements you may have.

Standard AerOpak® Mineral Insulated Cable is normally available from our inventory for immediate shipment. Call or email for details!